Battery pack

ABSTRACT

[Object] To prevent elements in a pack main body and an electronic apparatus from malfunctioning even if the pack main body having an outer shape line-symmetric in up and down directions and left- and right-hand directions is incorrectly attached. 
     [Solving Means] There are provided a pack main body  11  installing the battery cell  29  and a terminal portion  12  constituted of a plus terminal  12   a,  a minus terminal  12   b,  and a control terminal  12   c  that are provided on a front surface  11   c  of the pack main body  11.  The plus terminal  12   a,  the minus terminal  12   b,  and the control terminal  12   c  are provided so as to be deviated to one end portion  11   f  in a width direction of the front surface  11   c  and arranged in an order of the plus terminal  12   a,  the control terminal  12   c,  and the minus terminal  12   b.  The sizes of the control terminal  12   c,  the plus terminal  12   a,  and the minus terminal  12   b  are increased in an order of the control terminal  12   c,  the plus terminal  12   a,  and the minus terminal  12   b  such that the control terminal  12   c  is formed to be the smallest. While being attachable to various electronic apparatuses, the pack main body can ensure a sufficient mechanical strength.

TECHNICAL FIELD

The present invention relates to a battery pack attachable to a plurality of electronic apparatuses.

BACKGROUND ART

To a small electronic apparatus such as a digital still camera, a digital video camera, or a cellular phone, a battery pack for a lithium-ion secondary battery or the like is detachably attached. In the existing electronic apparatuses, battery packs are often prepared for each model and thus arrangement of terminals in a battery attachment portion varies depending on the model of the electronic apparatus. Although for example, in general, the terminals in the battery attachment portion are often arranged in an order of a plus terminal, a control terminal, and a minus terminal, their intervals or the like are different depending on the kind thereof. Thus, there are many cases where the battery pack corresponding to each electronic apparatus is not excellent in general use and cannot be attached to various electronic apparatuses irrespective of the kind of the electronic apparatus.

Further, the battery pack is detached from the battery attachment portion for charging or the like. Then, the user may accidentally drop the battery pack when attaching or detaching the battery pack to/from the electronic apparatus. Thus, the battery pack also needs a mechanical strength enough to withstand a dropping impact.

CITED DOCUMENTS Patent Document

Patent Document 1: Japanese Patent Application Laid-open No. 2009-176486

DISCLOSURE OF THE INVENTION Problem to be Solved by the Invention

In view of the above-mentioned problems, it is an object of the present invention to provide a battery pack attachable to various electronic apparatuses and capable of ensuring a sufficient mechanical strength.

Means for Solving the Problem

A battery pack according to the present invention includes a pack main body installing a battery cell, a terminal portion constituted of a plus terminal, a minus terminal, and a control terminal that are provided on a front surface of the pack main body, and a window frame portion provided with terminal windows through which the plus terminal, the minus terminal, and the control terminal are exposed to an outside. The plus terminal, the minus terminal, and the control terminal are provided to be deviated to one end portion side in a width direction of the front surface and arranged in an order of the plus terminal, the control terminal, and the minus terminal from the one end portion side. Further, the sizes of the terminals which are exposed through the window frame portion are increased in an order of the control terminal, the plus terminal, and the minus terminal such that the control terminal is formed to be the smallest.

Effects of the Invention

According to the present invention, the plus terminal, the minus terminal, and the control terminal are provided to be deviated to one end portion side in the width direction of the front surface of the pack main body and arranged in an order of the plus terminal, the control terminal, and the minus terminal from the one end portion side. Further, the sizes of the terminals which are exposed through the window frame portion are increased in an order of the control terminal, the plus terminal, and the minus terminal such that the control terminal is formed to be the smallest. In the present invention, by setting the terminals to have different sizes, while being attachable to various electronic apparatuses, the battery pack can ensure a sufficient mechanical strength.

BRIEF DESCRIPTION OF DRAWINGS

[FIG. 1] A perspective view showing a state in which a battery pack to which the present invention is applied is attached to a digital still camera.

[FIG. 2] A perspective view of the battery pack to which the present invention is applied as viewed from an upper front side.

[FIG. 3] An exploded perspective view of the battery pack to which the present invention is applied.

[FIG. 4] A cross-sectional view of a front side of the battery pack to which the present invention is applied.

[FIG. 5] A front view of the battery pack to which the present invention is applied.

[FIG. 6] A cross-sectional view of a top cover.

[FIG. 7] A cross-sectional view taken along the line A-A′ of FIG. 5.

[FIG. 8] A plan view of the battery pack to which the present invention is applied.

[FIG. 9] A back view of the battery pack to which the present invention is applied.

[FIG. 10] A flow chart of assembling the battery pack to which the present invention is applied.

[FIG. 11] A plan view showing a rib for welding a top cover and a holder.

BEST MODE(S) FOR CARRYING OUT THE INVENTION

Hereinafter, a battery pack to which the present invention is applied will be described with reference to the drawings. It should be noted that in the section of “Best Mode(s) for Carrying Out the Invention,” an application example of the present invention will be described in the following order.

(1) Description of Digital Still Camera

(2) Description of Battery Pack

-   -   (2-1) Configuration of Battery Pack     -   (2-2) Assembly of Battery Pack     -   (2-3) Action of Battery Pack

(3) Modified Example

(1) DESCRIPTION OF DIGITAL STILL CAMERA

As shown in FIG. 1, a battery pack 10 to which the present invention is applied is attached to a digital still camera 100 being an electronic apparatus. The digital still camera 100 includes a thin camera main body 101 having a substantially rectangular shape. In a front surface 101 a of the digital still camera 100, a lens portion 102 installing a plurality of lens groups such as a zoom lens and a collecting lens is provided. Further, in one corner portion of an upper surface 101 b of the camera main body 101, a release button 103 that is pressed for photographing a subject is provided. Further, on the upper surface 101 b side in the front surface 101 a of the camera main body 101, a light-emitting portion 104 that emits the light for flash photography is provided. Adjacent to the light-emitting portion 104, a window portion 105 being a finder is provided. In a substantially center portion in a width direction of a lower surface 101 c of the camera main body 101, an attachment portion 106 for attaching a tripod or the like is provided.

In the lower surface 101 c of the camera main body 101, a battery insertion port 107 having a substantially rectangular shape for housing the battery pack 10 and having substantially the same size and shape as those of the front surface of the battery pack 10 is provided. In addition, in the lower surface 101 c of the camera main body 101, a battery lid 108 that opens and closes the battery insertion port 107 is provided. In the camera main body 101, a battery attachment portion 111 is provided to be continuous with the battery insertion port 107. In vicinity of the battery insertion port 107, a lock member 112 for holding the battery pack 10 attached to the battery attachment portion 111 in an attachment position is provided. The lock member 112 is engaged to a corner portion of a back surface 11 d of the battery pack 10 urged in an ejection direction due to a spring pressure in electrical contacts and an ejection spring when the battery pack 10 is attached to the battery attachment portion 111, to thereby prevent the battery pack 10 from dropping out of the battery attachment portion 111. Specifically, the lock member 112 is provided in vicinity of the battery insertion port 107 so as to be rotatable. When a tip portion of the lock member 112 is placed on the battery insertion port 107 by rotation operation, the lock member 112 is engaged to the corner portion of the back surface 11 d of the battery pack 10 attached to the battery attachment portion 111. With this, the lock member 112 prevents the battery pack 10 from being ejected through the battery insertion port 107 from the battery attachment portion 111 due to the spring pressure in the electrical contacts or the spring pressure of the ejection spring.

It should be noted that in order to detach the battery pack 10 from the battery attachment portion 111, the lock member 112 only needs to be rotated to be retracted from the battery insertion port 107 so that the engagement state between the corner portion of the back surface of the battery pack 10 and the lock member 112 is released. With this, the battery pack 10 automatically projects and is ejected through the battery insertion port 107 due to the spring pressure in the electrical contacts or the spring pressure of the ejection spring.

(2) DESCRIPTION OF BATTERY PACK

As the battery pack 10 that is inserted through the battery insertion port 107, is attached to the battery attachment portion 111, and supplies power to the camera main body 101, for example, a lithium-ion polymer secondary battery is used.

(2-1) Configuration of Battery Pack

The battery pack 10 includes, as shown in FIGS. 2 and 3, a pack main body 11 installing therein a battery cell 29 of the lithium-ion polymer secondary battery. The pack main body 11 is formed to generally have a substantially-rectangular and flat shape and to include an upper surface 11 a and a lower surface 11 b that are plane. A front surface 11 c and a back surface 11 d are formed to each include a step portion, although a surface formed in each step portion is plane. Further, both side surfaces 11 e and 11 f are formed of circular arcs projecting to the outside. In other words, the pack main body 11 has substantially the same thickness from the front surface 11 c to the back surface 11 d. Additionally, the pack main body 11 is formed to be line-symmetric with respect to a centerline P1 in the width direction and to be also substantially line-symmetric with respect to a centerline P2 in a thickness direction as viewed from the front surface 11 c side, the front surface 11 c being a terminal arrangement surface to which the terminal portion 12 is provided.

The front surface 11 c of the pack main body 11 is used as an insertion end to the battery insertion port 107 of the digital still camera 100. In the front surface 11 c, the terminal portion 12 is provided. The terminal portion 12 is electrically connected when brought into press-contact with the electrical contacts formed in a bottom surface of the battery attachment portion 111. Thus, for example, even if the battery pack 10 is inserted into the battery insertion port 107 with the upper surface 11 a and the lower surface 11 b being in reverse directions, that is, back to front, the battery pack 10 can be easily detached from the battery attachment portion 111.

The battery pack 10 is formed such that a plus terminal 12 a, a minus terminal 12 b, and a control terminal 12 c constituting the terminal portion 12 in the front surface 11 c of the pack main body 11 have different sizes. With this, in the battery pack 10, it becomes possible that the terminals 12 a to 12 c are brought into contact with not only the electrical contacts in the battery attachment portion 111 of the digital still camera 100, but also electrical contacts in a battery attachment portion of a digital still camera of a different model. In addition, the terminals 12 a to 12 c of the battery pack 10 is also brought into contact with electrical contacts in a battery attachment portion of a different electronic apparatus.

The pack main body 11 includes, as shown in FIG. 3, a can main body 13 generally having a substantially-rectangular and flat-tube shape. By providing a resin layer of nylon or the like on a surface of metal material such as aluminum, the can main body 13 achieves electrical insulation in the surface and surface protection. Further, regarding an inner surface of the pack main body 11, by providing a resin layer excellent in insulation and bending property, which is formed of polypropylene or the like, on this inner surface, it is possible to thermally weld a top cover 14 and a bottom cover 15 that closes the front-surface-side opening portion 13 a and the back-surface-side opening portion 13 b that are opened in the can main body 13. In the can main body 13, the battery cell 29 being the lithium polymer secondary battery is loaded and a plus lead terminal 16 and a minus lead terminal 17 are introduced from the front-surface-side opening portion 13 a side.

Regarding the front-surface-side opening portion 13 a into which the plus lead terminal 16 and the minus lead terminal 17 are introduced, as shown in FIG. 3, the wiring substrate 18 is incorporated in a holder 19 and the holder 19 with the wiring substrate 18 being incorporated therein is inserted through the front-surface-side opening portion 13 a. The wiring substrate 18 held by the holder 19 incorporated in the front-surface-side opening portion 13 a is covered with the top cover 14.

Here, the wiring substrate 18 is a rigid printed wiring substrate having substantially the same shape and size as those of the front-surface-side opening portion 13 a. On one surface on the holder 19 side, and further, the other surface on the opposite side of the wiring substrate 18, a plurality of electronic components 18 a are mounted. Specifically, on each surface of the wiring substrate 18, as electronic components 18 a, a protection element on which a protection circuit for the battery cell 29 is formed, a microcomputer for performing a data communication of, for example, sending battery charge data to the electronic apparatus (e.g., digital still camera 100) attached thereto, an FET element (Field Effect Transistor) that performs a charge control, and the like are mounted. Further, the wiring substrate is provided with a plus tab 18 b and a minus tab 18 c. To the plus tab 18 b, the plus lead terminal 16 introduced from the battery cell 29 is fixed by welding such as resistance welding. Further, to the minus tab 18 c, via a PTC (Positive Temperature Coefficient) 18 d, the minus lead terminal 17 is fixed by welding such as resistance welding. It should be noted that the resistance of the PTC 18 d is rapidly increased when the temperature of the battery cell 29 is increased with respect to a setting temperature, so that a current flowing in the battery cell 29 is substantially shut off.

As described above, the wiring substrate 18 including the surfaces on which the electronic components are mounted and including the lead terminals 16 and 17 fixed thereto is, as shown in FIG. 3, positioned and attached to one surface, that is, surface on an opposite side to the battery cell 29, of the holder 19. The holder 19 is formed to be capable of fitting into the front-surface-side opening portion 13 a of the can main body 13. In one long side of the holder 19, cutouts 19 a for passing the plus lead terminal 16 and the minus lead terminal 17 therethrough to one surface to which the wiring substrate 18 is fixed are formed. The holder 19 is formed of, for example, resin material such as polypropylene. After assembled into the top cover 14, the holder 19 is fitted into the front-surface-side opening portion 13 a of the can main body 13 and fixed by thermal welding together with the top cover 14.

As shown in FIGS. 3 and 5, on the other surface, that is, surface on the top cover 14 side, of the wiring substrate 18, three terminals of the plus terminal 12 a, the minus terminal 12 b, and the control terminal 12 c that become the terminal portion 12 are formed. The plus terminal 12 a is connected to the plus lead terminal 16 and the minus terminal 12 b is connected to the minus lead terminal 17. Further, the control terminal 12 c is connected to the microcomputer arranged on the wiring substrate 18 and outputs data output from the microcomputer to an external device to which the battery pack 10 is attached. Specifically, those three terminals 12 a to 12 c are arranged and provided in one row on the centerline P2 in the thickness direction. The three terminals 12 a to 12 c are provided in equal intervals in an order of the plus terminal 12 a, the control terminal 12 c, and the minus terminal 12 b from the side surface 11 f on one end portion side of the pack main body 11. The three terminals 12 a to 12 c are formed to be generally deviated to the side surface 11 f side on the one end portion side of the pack main body 11.

Here, regarding the sizes of the three terminals 12 a to 12 c, these are increased in an order of the control terminal 12 c, the plus terminal 12 a, and the minus terminal 12 b so that the control terminal 12 c is formed to be the smallest. It is necessary for the plus terminal 12 a and the minus terminal 12 b to ensure stable power supply and a low resistance with respect to the digital still camera 100, and for this reason, the plus terminal 12 a and the minus terminal 12 b are formed to be larger than the control terminal 12 c. The control terminal 12 c is a terminal designed for communication with the digital still camera 100, and hence the control terminal 12 c only needs to have a single contact. Therefore, the control terminal 12 c is formed to be the smallest. The control terminal 12 c is the smallest terminal, and hence becomes a reference for positioning the three terminals 12 a to 12 c in the front surface 11 c of the pack main body 11.

Further, although the plus terminal 12 a and the minus terminal 12 b are larger than the control terminal 12 c, specifically, comparing the size of the plus terminal 12 a with the size of the minus terminal 12 b, the minus terminal 12 b is larger than the plus terminal 12 a. The plus terminal 12 a is provided to be the closest to the side surface 11 f on the one end portion side of the pack main body 11, and thus, it is a portion likely to bump against the digital still camera 100, for example, when the battery pack 10 is attached or detached. Although there is a case where a casing of the digital still camera 100 is a GND, in this case, if the plus terminal 12 a bumps against the casing of the digital still camera 100 that is the GND, there is a fear that a short circuit occurs. Further, when the position of the control terminal 12 c is used as the reference, the plus terminal 12 a is positioned on the side surface 11 f side on the one end portion side of the pack main body 11, and hence the control terminal 12 c cannot be infinitely increased in size due to arrangement limitation. Further, when the plus terminal 12 a is set to be as large as the minus terminal 12 b and is increased in size, the mechanical strength in the corner of the top cover 14 is lowered. In view of this, the plus terminal 12 a is formed to be smaller than the minus terminal 12 b.

The other surface of the wiring substrate 18 on which the above-mentioned terminals 12 a to 12 c are provided is covered with the above-mentioned top cover 14 as shown in FIGS. 3 to 5. The top cover 14 is formed to be capable of fitting into and closing the front-surface-side opening portion 13 a of the can main body 13 and constitutes the front surface 11 c of the pack main body 11. The top cover 14 is formed of, for example, resin material such as polypropylene. The top cover 14 is fitted into the front-surface-side opening portion 13 a of the can main body 13 and then fixed by thermal welding.

In the top cover 14, terminal windows 14 a, 14 b, and 14 c which are members that become a window frame portion for the plus terminal 12 a, the minus terminal 12 b, and the control terminal 12 c and through which the plus terminal 12 a, the minus terminal 12 b, and the control terminal 12 c are exposed to the outside are formed. Specifically, through the terminal window 14 a, the plus terminal 12 a is exposed to the outside. Through the terminal window 14 b, the minus terminal 12 b is exposed to the outside. Through the terminal window 14 c, the control terminal 12 c is exposed to the outside. The terminal windows 14 a to 14 c are opened to have a substantially rectangular shape, through which the terminals 12 a to 12 c are exposed to the outside. The terminal windows 14 a to 14 c have different sizes correspondingly to the different sizes of the terminals 12 a to 12 c as described above. That is, regarding the sizes of the terminals, the plus terminal 12 a, the minus terminal 12 b, and the control terminal 12 c have substantially the same length in the thickness direction and the lengths thereof in the width direction are increased in an order of the control terminal 12 c, the plus terminal 12 a, and the minus terminal 12 b. Corresponding to this, also regarding the sizes of the terminal windows 14 a to 14 c, the terminal window 14 a, the terminal window 14 b, and the terminal window 14 c have substantially the same length in the thickness direction and the lengths thereof in the width direction are increased in an order of the terminal window 14 c, the terminal window 14 a, and the terminal window 14 b.

Here, referring to FIGS. 6 to 7, each of sides of the terminal windows 14 a to 14 c formed to have a substantially rectangular shape will be described. Basically, in the sides of the terminal windows 14 a to 14 c, taper portions are formed to be inclined downwardly inward so that it becomes easy for the electrical contacts provided in the bottom surface of the battery attachment portion 111 of the digital still camera 100 to be inserted and brought into press-contact with the terminals 12 a to 12 c. In all four sides of the terminal window 14 c through which the control terminal 12 c is exposed to the outside, first taper portions 20 a are formed. Further, regarding the terminal window 14 a through which the plus terminal 12 a is exposed to the outside, in one side close to the side surface 11 f on the one end portion side of the pack main body 11, a second taper portion 20 b steeper than the first taper portions 20 a is formed and in the other three sides, first taper portions 20 a are formed. Further, regarding the terminal window 14 b through which the minus terminal 12 b is exposed to the outside, a side on an opposite side to the side surface 11 f on the one end portion side of the pack main body 11, a perpendicular wall portion 20 c substantially perpendicular to the minus terminal 12 b is formed and in the other three sides, first taper portions 20 a are formed. It should be noted that a taper may be formed also in the perpendicular wall portion 20 c, the taper having an inclination necessary for removing it from a mold in molding.

As described above, regarding the terminal windows 14 a to 14 c, by providing the sides on the upper surface 11 a side and the lower surface 11 b side of the pack main body 11 with the first taper portions 20 a, it becomes easy for the electrical contacts of the battery attachment portion 111 to be brought into contact with the terminals 12 a to 12 c.

In addition, the battery pack 10 can be attached to a battery attachment portion of a different electronic apparatus other than the digital still camera 100. The positions of electrical contacts of a battery attachment portion of the different electronic apparatus are different in some extent from the positions of the electrical contacts of the battery attachment portion 111 of the digital still camera 100. Even in such a case, regarding the terminal windows 14 a to 14 c, except for the second taper portion 20 b of the terminal window 14 a for the plus terminal 12 a and the perpendicular wall portion 20 c of the terminal window 14 b for the minus terminal 12 b of the pack main body 11, the first taper portions 20 a are formed in the sides in the width direction of the front surface 11 c. Thus, even when attached to the battery attachment portion of the electronic apparatus different from the digital still camera 100, it is easy for the electrical contacts of the battery attachment portion 111 to be brought into contact with the terminals 12 a to 12 c. In other words, even if the positions of the electrical contacts of the different electronic apparatus are different from the positions of the electrical contacts of the digital still camera 100, it is easy for the electrical contacts of the battery attachment portion 111 to be brought into contact with the terminals 12 a to 12 c.

Additionally, one side, which is close to the side surface 11 f on the one end portion side of the pack main body 11, of the terminal window 14 a for the plus terminal 12 a is located at the endmost on the front surface 11 c of the pack main body 11. Therefore, in order to ensure a mechanical strength in the corner of the top cover 14, the second taper portion 20 b steeper than the first taper portions 20 a is formed. Thus, in the terminal window 14 a for the plus terminal 12 a, it is possible to realize a function of introducing the electrical contact of the battery attachment portion and at the same time to ensure a mechanical strength. It should be noted that the second taper portion 20 b may be set to be a perpendicular wall portion if giving priority to a mechanical strength.

In addition, in some electronic apparatuses other than the digital still camera 100, in a center portion in a bottom portion of a battery attachment portion, in addition to the electrical contacts, an ejection spring formed of a coil spring or the like for ejecting the battery pack from the battery attachment portion can be provided. Regarding the terminal window 14 b for the minus terminal 12 b, the side on the opposite side to the side surface 11 f on the one end portion side of the pack main body 11 is set to be the perpendicular wall portion 20 c. The side on the opposite side to the side surface 11 f on the one end portion side of the terminal window 14 b for the minus terminal 12 b is set to be not the taper portion but the perpendicular wall portion 20 c, and hence the ejection spring abuts against the minus terminal 12 b, which can prevent a short circuit from occurring.

Further, as shown in FIGS. 6 to 7, between the terminal window 14 a for the plus terminal 12 a and the terminal window 14 c for the control terminal 12 c and between the terminal window 14 c for the control terminal 12 c and the terminal window 14 b for the minus terminal 12 b, partition portions 21 and 21 having the same width and height are formed. The partition portions 21 and 21 partition the terminal windows 14 a to 14 c.

Further, as shown in FIGS. 4, 5, and 8, in the top cover 14, a step portion 14 d that separates the front surface 11 c into two steps in the width direction is formed to be close to the side surface 11 e being one end portion of the pack main body 11. The terminal windows 14 a to 14 c are formed in a lower surface 14 e. As shown in FIGS. 4 and 5, of the wiring substrate 18 located in an inside of the top cover 14, on not only the surface of the holder 19 side, but also the surface on the top cover 14 side, the electronic components 18 a are mounted. On the surface on the top cover 14 side of the wiring substrate 18, in a region corresponding to a higher surface 14 f via the step portion 14 e of the top cover 14, the electronic components 18 a are mounted. In other words, the higher surface 14 f forms between the top cover 14 and the wiring substrate 18 a space for arranging the electronic components 18 a. It should be noted that FIG. 5 shows only the electronic components 18 a mounted on the surface on the top cover 14 side of the wiring substrate 18.

On the other hand, as shown in FIGS. 3 and 9, the back-surface-side opening portion 13 b of the can main body 13 is closed with the bottom cover 15. The bottom cover 15 is formed of, for example, resin material such as polypropylene and fixed by thermal welding after fitted into the back-surface-side opening portion 13 b of the can main body 13. In a center portion in the width direction of the bottom cover 15, a label attachment recess portion 22 is formed. Further, in the bottom cover 15, a positioning recess portion 23 is formed. To the positioning recess portion 23, the lock member 112, a positioning protrusion of a charger, or the like is engaged when one end portion of the bottom cover 15 is attached to the battery attachment portion 111. The positioning recess portion 23 is formed in a position slightly deviated to the lower surface 11 b side of the pack main body 11 with respect to the centerline P2 in the thickness direction and deviated to the side surface 11 f side of the pack main body 11 with respect to the centerline P1 in the width direction.

It should be noted that to the upper surface 11 a and the lower surface 11 b including the label attachment recess portion 22 of the pack main body 11, a label may be attached. When the label is attached to the pack main body 11, it is possible to prevent the bottom cover 15 from dropping out. Further, on the label, a “+” mark, a “T” mark, a “−” mark, and a “C” mark may be printed correspondingly to the positions of the terminal windows 14 a to 14 c and an arrow indicating an attachment direction of the battery pack 10 to the battery attachment portion may be printed. With this, it is possible to improve the usability of the battery pack 10.

(2-2) Assembly of Battery Pack

Next, a method of assembling the battery pack 10 configured as described above will be described with reference to FIG. 10.

First, in Step S1, the PTC 18 d to be attached to the wiring substrate 18 is incorporated in a jig. In Step S2, the wiring substrate 18 on which the electronic components 18 a such as the protection element, the microcomputer, the FET element, a thermistor, and the like are mounted is incorporated in a jig. In Step S3, the pack main body 11 constituted of the can main body 13 in which the battery cell 29 is loaded and the lead terminals 16 and 17 are cut into a predetermined length is incorporated in a jig. After that, in Step S4, to the plus tab 18 b of the wiring substrate 18, the plus lead terminal 16 introduced from the battery cell 29 is electrically connected by resistance welding or the like. Further, to the minus tab 18 c of the wiring substrate 18, the minus lead terminal 17 introduced from the battery cell 29 is electrically connected by resistance welding or the like. In Step S5, the lead terminals 16 and 17 subjected to resistance welding are folded in a predetermined shape.

In Step S6, the wiring substrate 18 is incorporated in the holder 19. Further, in Step S7, the holder 19 is incorporated in the top cover 14. Then, in Step S8, the holder 19 and the top cover 14 are subjected to impulse welding and it is incorporated in the front-surface-side opening portion 13 a of the can main body 13.

Here, as shown in FIGS. 3 and 11, the top cover 14 and the holder 19 are fixed by inserting into through-holes 19 b formed on both sides of the holder 19 ribs 24 formed on both sides of the back surface of the top cover 14 and subjecting the ribs 24 to impulse welding. Recess portions 18 e formed on both sides of the wiring substrate 18 are engaged to the ribs 24 of the top cover 14 between the top cover 14 and the holder 19.

Here, the ribs 24 and 24 on the both sides in the width direction of the back surface of the top cover 14 are formed to have a flat shape in an inside in a direction of the front surface 11 c of the pack main body 11 and a circular arc shape on the side surfaces 11 e and 11 f side. Further, the ribs 24 and 24 are formed to have a substantially D-shaped cross-section. Further, the through-holes 19 b and 19 b formed on the both sides of the holder 19 are also formed to have a substantially D-shape correspondingly to the ribs 24 and 24. In other words, outer surfaces of the ribs 24 and 24 are formed to have a circular arc shape correspondingly to the fact that the both side surfaces 11 e and 11 f of the pack main body 11 have a circular arc shape and the both end portions in the width direction of the top cover 14 formed to have a circular arc shape correspondingly to the shape of the both side surfaces 11 e and 11 f. Thus, the ribs 24 and 24 can be formed to be closer to the both end portions in the width direction of the back surface of the top cover 14 while ensuring a mechanical strength. Thus, the space between the wiring substrate 18 and the top cover 14 can be correspondingly increased. With this, on the surface on the top cover 14 side of the wiring substrate 18, an increased number of electronic components 18 a can be mounted.

In Step S9, in the back-surface-side opening portion 13 b of the can main body 13, the bottom cover 15 is incorporated and the top cover 14 and the bottom cover 15 are, in Step S10, thermally welded to the can main body 13.

After that, in Step S11, a lot-printed label is supplied and attached onto the upper surface 11 a, the back surface 11 d, and the lower surface 11 b of the pack main body 11 including the front-surface-side opening portion 13 a and the back-surface-side opening portion 13 b that are closed with the top cover 14 and the bottom cover 15. It should be noted that although the example in which the top cover 14 and the bottom cover 15 are formed as separate parts is shown herein, a frame formed to have a substantially rectangular shape so as to be capable of housing the pack main body 11 in its center portion may be attached to the pack main body 11. In this case, a front surface of the frame has the same shape as that of the above-mentioned top cover and a back surface of the frame has the same shape as that of the above-mentioned bottom cover.

(2-3) Action of Battery Pack

In the battery pack 10 assembled and configured as described above, the front surface 11 c of the pack main body 11 provided with the terminal portion 12 is used as an insertion end into the battery attachment portion of the electronic apparatus. When the battery pack 10 is attached to a battery attachment portion of a compatible electronic apparatus, the terminals 12 a to 12 c are brought into contact with the plus, minus, and control electrical contacts for corresponding to them. The three terminals 12 a to 12 c of the battery pack 10 have different sizes as shown in FIG. 5 and the like. Specifically, in the battery pack 10, the three terminals 12 a to 12 c are formed to have sizes increased in an order of the control terminal 12 c, the plus terminal 12 a, and the minus terminal 12 b. The positions and sizes of the three terminals 12 a to 12 c are set so that the three terminals 12 a to 12 c can be brought into contact with the electrical contacts of the battery attachment portion of the compatible electronic apparatus. With this, the terminals of the battery pack 10 can be brought into contact with not only the electrical contacts in the battery attachment portion 111 of the digital still camera 100 described above, but also electrical contacts in a battery attachment portion of a digital still camera of a different model. In addition, the terminals of the battery pack 10 can be also brought into contact with electrical contacts in a battery attachment portion of a different electronic apparatus. Thus, the battery pack 10 can be used as a power source for a plurality of electronic apparatuses.

In view of use of the battery pack 10, the battery pack 10 is formed such that the plus terminal 12 a and the minus terminal 12 b are larger than the control terminal 12 c. Thus, in the battery pack 10, it becomes possible to realize multipoint contact between the plus terminal 12 a and the minus terminal 12 b and the electrical contacts and stable power supply and low resistance can be realized.

In addition, by setting the plus terminal 12 a to be larger than the control terminal 12 c and smaller than the minus terminal 12 b, it is possible to prevent a short circuit in contact with the electronic apparatus and to ensure a sufficient mechanical strength on the side surface 11 f side of the top cover 14. In addition, the side in the width direction of the terminal window 14 a for the plus terminal 12 a is formed to be steeper than the first taper portions 20 a, and hence it is possible to realize introduction of the electrical contacts of the battery attachment portion 111 and at the same time to prevent the mechanical strength of the corner portion on the side surface 11 f side of the pack main body 11 from being lowered. In addition, the side in the inside of the terminal window 14 b for the minus terminal 12 b is set to be the perpendicular wall portion 20 c, and hence it is possible to prevent an ejection spring attached to an electronic apparatus other than the digital still camera 100 from being brought into contact with the minus terminal 12 b, which leads to a short circuit. Further, regarding the terminal windows 14 a to 14 c, by providing the side on the upper surface 11 a side and the lower surface 11 b side of the pack main body 11 with the first taper portions 20 a, it becomes possible that the electrical contacts of the battery attachment portion 111 of the digital still camera 100 or the other electronic apparatuses are easily brought into contact with the terminals 12 a to 12 c.

It should be noted that the front surface 11 c and the back surface 11 d of the pack main body 11 may be provided with a small recess portion, a protrusion portion, a groove, or the like for various purposes such as prevention of incorrect insertion or determination of the kind of a battery. Further, as the battery cell, it is not limited to the lithium-ion polymer secondary battery.

DESCRIPTION OF REFERENCE SYMBOLS

10 battery pack, 11 pack main body, 11 a upper surface, 11 b lower surface, 11 c front surface, 11 d back surface, 11 e, 11 f side surface, 12 terminal portion, 12 a plus terminal, 12 b minus terminal, 12 c control terminal, 13 can main body, 13 a front-surface-side opening portion, 13 b back-surface-side opening portion, 14 top cover, 14 a to 14 c terminal window, 14 d step portion, 14 e lower surface, 14 f higher surface, 15 bottom cover, 16 plus lead terminal, 17 minus lead terminal, 18 wiring substrate, 18 a electronic component, 18 b plus tab, 18 c minus tab, 18 e recess portion, 19 holder, 19 a cutout, 19 b through-hole, 20 a first taper portion, 20 b second taper portion, 20 c perpendicular wall portion, 21, 21 partition portion, 22 label attachment recess portion, 23 positioning recess portion, 24 rib, 29 battery cell, 100 digital still camera, 101 camera main body, 107 battery insertion port, 108 battery lid, 111 battery attachment portion, 112 lock member 

1. A battery pack, comprising: a pack main body installing a battery cell; a terminal portion constituted of a plus terminal, a minus terminal, and a control terminal that are provided on a front surface of the pack main body; and a window frame portion provided with terminal windows through which the plus terminal, the minus terminal, and the control terminal are exposed to an outside, wherein the plus terminal, the minus terminal, and the control terminal are provided to be deviated to one end portion side in a width direction of the front surface and arranged in an order of the plus terminal, the control terminal, and the minus terminal from the one end portion side, and sizes of the terminals which are exposed through the window frame portion are increased in an order of the control terminal, the plus terminal, and the minus terminal such that the control terminal is formed to be the smallest.
 2. The battery pack according to claim 1, wherein the terminals are exposed to the outside through the terminal windows each having a substantially rectangular shape, and each of the terminal windows is, at least in a side thereof in the width direction of the front surface, provided with a taper portion.
 3. The battery pack according to claim 2, wherein a side on the one end portion side of the terminal window for the plus terminal and a side on an opposite side to the one end portion of the terminal window for the minus terminal are formed to be steeper than the other sides of the terminal windows for the terminals.
 4. The battery pack according to claim 1, wherein the pack main body is formed to include side surfaces adjacent in the width direction to the front surface, the side surfaces being both formed of circular arc surfaces, to the pack main body, in the front surface, a substrate portion to which a lead terminal of the battery cell is connected, a holder that holds the substrate portion, and the window frame portion to cover the substrate portion held by the holder are attached, the window frame portion is provided with a rib to be integrated in the holder, and the rib is formed to be flat in an inside of the pack main body and formed of a circular arc surface in the side surfaces side.
 5. The battery pack according to claim 4, wherein the front surface of the pack main body is provided with a step portion, the terminal portion is formed in a lower surface in the width direction, and in an inside of a higher surface, an electronic component mounted on the substrate portion is arranged in a space between the substrate portion and the window frame portion.
 6. The battery pack according to claim 1, wherein the pack main body is, in a back surface thereof on an opposite side to the front surface, provided with a positioning recess portion. 